Separator Equipments

Product Details:

Oil skimmers are mechanical devices designed to remove floating oils, greases, and scum from the surface of liquids, such as wastewater. They play a crucial role in Sewage Treatment Plants (STPs) and Effluent Treatment Plants (ETPs) by separating oil-water mixtures, preventing contamination downstream in treatment processes, and ensuring compliance with environmental regulations.

Oil skimmers typically use a floating or belt mechanism to attract and lift oil from the water surface:

• Floating or suction types: A skimmer head floats on the liquid surface, drawing in oil via suction or adhesion to a rotating belt/disc, which then collects the oil in a reservoir for disposal or recycling.
• They are often installed as a pre-treatment step before primary sedimentation or biological treatment to handle free-floating oils without chemicals.

In STPs (which treat domestic sewage) and ETPs (which handle industrial effluents), skimmers target oils from sources like kitchen waste, machinery runoff, or manufacturing discharges.

• Oil and Grease Removal: In wastewater streams, oil skimmers efficiently separate and remove floating oils and greases, reducing blockages in pipes and improving the efficiency of subsequent treatment stages like aeration or filtration.
• Bulk Scum and Spill Remediation: Floating suction skimmers are used for large-scale removal of oil, grease, and scum in industrial ETPs or municipal STPs.
• Pre-Treatment Applications: They serve as an initial barrier in oily water treatment systems, often integrated with traps to handle high-oil-content effluents from sectors like food processing, machining, or steel manufacturing.
• Integration with Other Systems: Commonly paired with oil/grease traps in STPs to capture contaminants before they enter biological reactors.

• Environmental Compliance: Helps meet discharge standards by minimizing oil pollutants, protecting aquatic life.
• Cost-Effective: Reduces maintenance needs by preventing oil buildup; recyclable oil can offset costs.
• Efficiency: Removes up to 99% of free-floating oil without disrupting flow rates.
• Versatility: Suitable for various plant sizes, from small STPs to large industrial ETPs.

Product Details:

A Belt Oil Skimmer is an efficient device used in industrial and wastewater treatment processes to remove floating oils, fats, and grease from water surfaces. It employs a continuous loop belt made of oleophilic (oil-attracting) material, which rotates through the water, collecting oil along its surface. The oil is then scraped off and directed into a storage drum or tank for disposal or recycling.

• Construction: Made using durable imported polymer or polyurethane belts for long service life and maximum oil removal capacity.

• Capacity Range: Typical oil removal capacities from 4 LPH (liters per hour) up to 2000 LPH, depending on belt width and model.

• Belt Width & Length: Available in belt widths from 35 mm to 500 mm and endless belt lengths from 1 m to 8 m.

• Motor: Equipped with flameproof or standard motors, usually rated between 20W to 0.25 HP, with gearboxes for varied RPM operation.

• Customization: Suitable for ETP, STP, coolant tanks, and metalworking/engineering industries. Models can be customized for installation in tanks, sumps, and pits with irregular layouts.

• The belt travels through contaminated water, attracting oil due to the difference in surface tension between oil and water.

• Oil sticks to the belt, which passes over wiper blades where oil is scraped off both sides.

• An optional oil concentrator can further separate residual water from recovered oil to ensure only oil enters the storage drum.

• The process is automated for low maintenance and continuous operation.

• Provides cost-effective and eco-friendly oil removal, reducing load on downstream ETP/STP processes.

• Decreases pollution risk and helps meet environmental discharge norms.

• Low maintenance, robust construction, and reliable performance in harsh industrial environments.

Belt Oil Skimmers are a proven tool for cleaner water and improved treatment efficiency in various industrial and municipal applications

Product Details:

Oil skimmers are mechanical devices designed to remove floating oils, greases, and scum from the surface of liquids, such as wastewater. They play a crucial role in Sewage Treatment Plants (STPs) and Effluent Treatment Plants (ETPs) by separating oil-water mixtures, preventing contamination downstream in treatment processes, and ensuring compliance with environmental regulations.

Oil skimmers typically use a floating or belt mechanism to attract and lift oil from the water surface:

• Floating or suction types: A skimmer head floats on the liquid surface, drawing in oil via suction or adhesion to a rotating belt/disc, which then collects the oil in a reservoir for disposal or recycling.
• They are often installed as a pre-treatment step before primary sedimentation or biological treatment to handle free-floating oils without chemicals.

In STPs (which treat domestic sewage) and ETPs (which handle industrial effluents), skimmers target oils from sources like kitchen waste, machinery runoff, or manufacturing discharges.

• Oil and Grease Removal: In wastewater streams, oil skimmers efficiently separate and remove floating oils and greases, reducing blockages in pipes and improving the efficiency of subsequent treatment stages like aeration or filtration.
• Bulk Scum and Spill Remediation: Floating suction skimmers are used for large-scale removal of oil, grease, and scum in industrial ETPs or municipal STPs.
• Pre-Treatment Applications: They serve as an initial barrier in oily water treatment systems, often integrated with traps to handle high-oil-content effluents from sectors like food processing, machining, or steel manufacturing.
• Integration with Other Systems: Commonly paired with oil/grease traps in STPs to capture contaminants before they enter biological reactors.

• Environmental Compliance: Helps meet discharge standards by minimizing oil pollutants, protecting aquatic life.
• Cost-Effective: Reduces maintenance needs by preventing oil buildup; recyclable oil can offset costs.
• Efficiency: Removes up to 99% of free-floating oil without disrupting flow rates.
• Versatility: Suitable for various plant sizes, from small STPs to large industrial ETPs.

Product Details:

Oil and Grease Separation Units made of stainless steel (SS) are specialized wastewater treatment equipment designed to efficiently separate and remove oils, greases, fats (FOG), and similar substances from effluent streams before discharge or further treatment. These units are essential in industries such as food processing, catering, slaughterhouses, vehicle washing, and industrial plants where oily wastewater is produced.

• The unit typically consists of a stainless steel tank with internal baffles and flow control devices to slow down the incoming wastewater flow, allowing gravity separation of oil and grease which float to the surface, while heavier solids settle at the bottom.

• Grease and oil accumulate at the top and are periodically removed, either manually or via automatic skimming mechanisms.

• Sediment and solids collect at the base and are removed through appropriate outlets.

• Some designs include heating elements to keep grease liquefied for better separation and use advanced cleaning systems to minimize maintenance downtime.

• The systems are engineered to create laminar, non-turbulent flow to maximize separation efficiency based on Stokes' law governing particle settling.

• Made from corrosion-resistant stainless steel (SS 304 or SS 316 grades) ensuring durability and hygienic operation.

• Compliant with international standards such as EN 1825 and DIN 4040-100 for grease interceptors and separators.

• Available in free-standing or underground installation variants.

• Can be equipped with accessories like grease layer thickness measuring sensors, automated cleaning systems, odor neutralization modules, disposal pumps, and remote monitoring options.

• Designed for easy maintenance with odor-tight inspection covers and sludge traps.

• High removal efficiency (usually >90%) for fats, oils, and grease with retention times typically lasting 20-30 minutes or more depending on flow rates.

• Food service establishments: restaurants, hotels, canteens

• Food processing and meat packing plants

• Commercial kitchens and institutional cafeterias

• Vehicle and equipment wash stations

• Industrial plants generating oily wastewater (metalworking, petrochemicals)

• Prevents sewer blockages and "fatbergs" formed by accumulation of solidified grease in sewers.

• Reduces environmental pollution by capturing FOG before discharge.

• Enhances downstream wastewater treatment efficiency.

• Stainless steel construction ensures long life and easy cleaning.

Oil and Grease Separation Units in stainless steel are vital for businesses managing oily effluent, helping ensure regulatory compliance, operational efficiency, and environmental protection.